Piping Design Consultancy Services

Konark Global offers expert piping design consultancy services tailored for greenfield industrial projects and the re-engineering of existing plants. Our energy consultancy solutions help industries implement energy-efficient systems that align with the latest industrial norms and sustainability goals.

Expertise in Energy & Utility Systems Design

Our services include complete design and engineering for:

• Boiler house & steam distribution systems
• Thermal oil (Thermic Fluid) systems
• Chilled water and compressed air systems

We specialize in using cutting-edge design software such as CREO, AutoCAD, MOST 2D, and Item CAD for accurate and efficient system layout and modeling.

Engineering Capabilities

Konark Global's team of experts provides:

• Equipment selection and specification
• Piping and insulation system design
• Design of condensate recovery systems
• Pressure Reducing Station (PRS) sizing and selection
• Waste heat recovery system design

Project Scope

We provide consultancy for:

• Greenfield industrial projects
• Re-engineering existing utilities and plants
• Integration of current systems with new installations
• Turnkey execution of complete piping systems

Thermic Fluid Piping

• Constructed using MS Class C (NIBR) pipes, designed to handle temperatures up to 300°C
• Covers complete routing from Thermic Fluid Heater to process equipment and return via a Drain/Expansion (D/E) tank
• Includes all essential valves: gate valve, globe valve, non-return valve (NRV), control valve

Cooling Water, Chiller Water & Boiler Feed Water Piping

Built using MS Class C (NIBR) piping. Applications include:

• Feed water line from tank to boiler via Softener/RO/DM
• Cooling tower piping – source to tower, tower to utility, and return loop
• Includes valves like gate, globe, NRV, and strainers

Compressed Air Piping (GI/Aluminium Air Net Systems)

Available in GI Class C pipes or Aluminium Air Net piping (by Atlas Copco):

• GI piping includes hot-dip galvanized connectors, bends, and flanges
• Aluminium Air Net piping is weld-free, push-fit, and modular
• Aluminium Air Net designed to reduce pressure loss by up to 7%

Thermal Insulation Services

• Applied to steam lines, thermic fluid lines, utilities, boilers, heaters, and hot water systems
• Insulation material: Rockwool, enclosed with aluminium cladding for durability and efficiency
• Helps in significant heat loss reduction and energy savings

Air & Flue Gas Ducting

• Ducting from boiler to chimney, often via Waste Heat Recovery (WHR) units
• Fabricated using MS sheets, covered with aluminium cladding for thermal efficiency and corrosion resistance